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May 22, 2012 by Kendal White

Promoting STEM Education in America

image from teach.com

It’s a tough truth. In math and science, American students rank far below their international peers. So as the world accelerates towards technologically advanced everything, will American innovation fall behind?

We created the Colt revolver. The vacuum cleaner. The hearing aid. The light switch. The jukebox. The oil well. The metal detector, the microwave oven, the AC motor, the sewing machine. We developed Morse Code and cable TV. We implanted the first artificial heart. We built the first computer and set up the Internet. We flew the first airplane and landed on the moon.

So what happened? Probably a combination of things. According to the National Science Foundation (NSF), “During the economic turbulence of the 1970s and 1980s, it became clear that industry and academia had become estranged from each other. Manufacturing-related scientific research at the universities wasn’t making it out into the real world quickly enough, if at all.”

Furthermore, NSF explains that to succeed in today’s hi-tech society, “students need to develop their capabilities in STEM (science, technology, engineering, and math) to levels much beyond what was considered acceptable in the past.”

Some call it the STEM Crisis or the Skills Shortage. America simply isn’t producing enough STEM graduates, and so our tech firms are pushing to expand visa programs and hire more foreign workers to fill the gap. Meanwhile, other countries like China and India have gained a competitive edge in qualified labor. In electronics alone, Asia is responsible for 90% of the world’s research and development.

What are we doing about it? Since the 1980s, various public and private entities have worked to bridge the gap between STEM supply and demand in America. The shortage of STEM grads means we lack qualified researchers and practioners as well as qualified educators to stimulate growth in STEM fields. Thus our problem is two-fold.

One approach involves offering incentives like scholarships, loan-forgiveness, and higher pay aim to attract more teachers to STEM fields. According to Time Magazine, Math For America provides $100,000 fellowships for math teachers and Partners in Science gives science teachers the opportunity to undertake actual scientific work at national laboratories during the summer.

Another approach involves exposing students to STEM subjects early on and amping up primary and secondary education to better prepare students for these rigorous careers. Scholarships, hiring bonuses, and other attractive incentives target students as well. Many STEM programs are working to retain entering STEM majors (60% of whom will switch to non-STEM majors after taking intro courses), and they are pushing for greater enrollment of women and non-Asian minorities, who currently hold a disproportionately low share of STEM degrees.

The US Department of Labor projects that 2 million STEM-related jobs will be created by 2014. Post-recession job growth is great news, but that projection gives us less than 2 years to prepare 2 million workers for STEM careers. It seems the gauntlet has been thrown. Can we rise to the challenge?

To keep up with news on the economy, employment, education, and other industry updates, subscribe to our blog.

Filed Under: Manufacturing Tagged With: education, engineering, math, Research & Development, science, skilled workers, skills shortage, STEM, technology

May 4, 2012 by Kendal White

Manufacturing Matters: 5/4 Weekly Wrap Up

Another great week ripe with industry news. Here are the highlights:

Plastics News reports that the shortage of nylon 12 has led the auto industry to seek alternatives resins to use in fuel lines, connectors, tubes, and other key components. Molders and resin makers have offered a variety of possible alternatives, and automakers have established a system to begin testing.

The Huffington Post addresses the current the job market as US Congressional Candidate Stacey Lawson proposes a plan for creating jobs and rebuilding our middle class. Lawson stresses that we can by reclaim the American dream by “restoring the high-wage jobs that are the foundation of a sustainable economic recovery,” and she lays out 7 priorities to help us get there.

Clean Technica overviews the Department of Energy’s voluntary energy savings specifications designed to help building owners, operators, and manufacturers develop minimum performance requirements. The DOE recently released new specifications for lighting troffers and parking lot lighting, which could reduce energy use by 40%.

fluorescent-lights

image from cleantechnica.com

Industry Intelligence announces a new compostable bioplastic film that extends the shelf life of fruits and vegetables by up to five days. The new film, developed by Sira-Flex Resolve, creates an ideal atmosphere to better preserve stored food.

fruits and vegetables in produce isle

image from flickr, courtesy of I-5 Design & Manufacture

And in a free webinar, Design World discusses how Design for Manufacturability (DDM) eliminates many restraints associated with conventional manufacturing. The webinar examines how DDM can create plastic parts, layer-by-layer without machining, molding, or casting.

If you like the Weekly Wrap Up, follow our blog to receive more updates and industry news every Friday.

Filed Under: Manufacturing, Plastics Industry Tagged With: auto industry, efficiency, energy costs, energy efficiency, energy efficiency projects, energy management, engineering, manufacturing, plastics

April 26, 2012 by Kendal White

Pipes, pipes everywhere, but few that you can see: Solutions for underground equipment

We discussed recently the magnitude of the pipeline system [hyperlink] and the benefits we enjoy as a result, so I think it’s worth expanding on what these behemoths must bear in order to serve our shipping needs.

America is home to 2.3 million miles of pipelines that transport petroleum, sewage, slurry water, and ever beer. Envision that for a moment. 2.3 million miles—the American pipeline could wrap around the earth over 80 times.

According to the US Department of Transportation, to match the shipping capacity of even a modest pipeline, we would need “a constant line of tanker trucks, about 750 per day, loading up and moving out every two minutes, 24 hours a day, seven days a week.”

The majority of pipelines carry hazardous liquids or gas and, for safety and sightly-ness, they often reside underground. This means they must withstand enormous pressure as well as the relentless forces of water, ice, soil, and roots. If left unprotected, pipelines can physically crack or corrode over time.

Pipelines are not only vulnerable underground—the process of transferring and installing them has damaging effects as well. Because of potential risks, many oil and gas companies coat their pipes before moving them to the install site.

One company in particular needed to transport a pipeline .6 miles in length. The route to the install site forced the pipeline under a highway and a canal. They applied a standard paint coating and proceeded to drag the pipe several miles underground. The pipe emerged with substantial damage on the outer coating.

.6 miles of pipeline dragged underground

 

Before the next attempt, they applied SolarShell fiberglass laminate as a protective layer. The difference was clear. This time, the pipe emerged with no sign of damage. SolarShell not only reinforced the seams and overlaps, but protected all .6 miles of the pipeline.

SolarShell reinforces seams and overlaps

 

Because SolarShell cures quickly and can be applied by hand without any special equipment, the oil and gas company enjoyed quick turnaround on this project. Plus, the laminate allowed the pipe to flex and bend without cracking, making the install just as easy as the application.

Laminate allows pipe to bend and flex

 

Bend it, drag it, bury it. With a protective layer of SolarShell, our invaluable pipeline system can stay strong. Even if you don’t work with miles of  pipeline, SolarShell can protect the cornerstones of almost any industry. That being said, I’ll leave you with an SAT-style analogy (which hopefully doesn’t conjure up memories of teenage test-day frenzy).

Pipelines : Oil and Gas ::
_______  : Your Industry

Filed Under: Corrosion Prevention, SolarShell Tagged With: coats, damage, engineering, gas, gas companies, install, installed, installs, oil and gas, pipe, pipeline, pipeline transport, pipes, piping, underground, water

March 13, 2012 by Kendal White

See it to Believe it: The Benefits of Thermal Imaging

When thinking about energy output in a manufacturing plant, it’s natural to go to the lights and the HVAC. This makes sense since these are typically the top energy expenditures, but it’s a plant’s machines that devour more energy than all other utilities combined. That’s right, machines consume about 60% of total energy costs. How do we know this? Well, government agencies and other entities provide plenty of studies and statistics for us to read over, but why not see the energy output for yourself?

Thermography is more than fancy spy gear for secret agents to expose hidden enemies—it has a wide range of commercial and industrial applications for those of us in the real world as well. For manufacturers, thermal imaging allows you to visually track the amount and consistency of heat emitted by your equipment. With a thermal camera, you can compare the output of the different heat sources (even those not-so-easy-to-access heat sources) in your facility from a comfortable distance. This way you can find defects in shafts and pipes and locate deteriorating components before they fail.

Equipped with a thermal picture (a thermogram, in case you want to sound technical), you can easily spot the energy hogs highlighted in yellow, orange, and red—so you know exactly what areas to target as you take steps to reduce your energy costs.

Thermal Imaging

 

Immediately you’ll see your machines light up hot—as they should, that’s how they work. But most likely they don’t need to be operating that hot or emitting as much heat as they do.

The good news? Machines represent your greatest opportunity to conserve energy. Instead of idling, consider powering down equipment during non-peak hours, make sure motors are working as efficiently as possible, and insulate, insulate, insulate. The ROI is remarkable—insulation saves an average of $164 per machine per month. See what thermal imaging reveals so you can start saving.

Filed Under: Energy Efficiency, Manufacturing, Plastics Industry Tagged With: benefits, consistency, energy, engineering, heat, heat transfer, heating, infrared imaging, insulators, manufacturers, surveillance, thermal camera, thermal imaging, thermal insulation, thermodynamics, thermography, visual

October 7, 2011 by Kendal White

Plastics Manufacturing Insulation Jackets – Site Visit, Manufacturing, Install, and Support

At UniTherm International it is our goal to provide outstanding experiences and solutions for our customers. If you are in the plastics industry this post can serve as a guide to the process of outfitting your facility with UniTherm products. [Read more…]

Filed Under: Energy Efficiency, Manufacturing, Plastics Industry Tagged With: building engineering, building insulation, cellulose insulation, construction, energy, energy study, engineering, heat transfer, insulation, insulation jackets, insulation system, insulators, jackets, manufacturing, measuring, mechanical engineering, physics, plastic manufactures, plastics manufacturing, sales presentations, site, support, thermal insulation, thermal protection, thermography, UniTherm

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