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April 7, 2015 by UniAdmin

Dangers of Heat Illness

HEAT ILLNESS CAN BE DEADLY. When employees are exposed to hot temperatures, maintaining a safe work environment can be more challenging than you think. As summertime temperatures continue to rise, it becomes increasingly important for employers to focus on providing workplace conditions that are safe from the excessive heat.

OSHA Heat Illness Fatalities

Heat Fatalities 2008-2014

According to the Occupational Safety and Health Association (OSHA), thousands of workers become sick and even die as a result of exposure to heat each year. In the United States, an average of 400 deaths per year are directly related to heat, and an estimated 1,800 die from illnesses made worse by heat.

Many industries face challenges when it comes to providing a cool working environment, particularly in heat-susceptible areas such as industrial plants, warehouses, and manufacturing facilities. When surface temperatures on pipe and equipment routinely exceed 140° F (60° C), measures should be taken to improve the working environment. Without adequate cooling or precautions, workers are put in danger while equipment and manufactured products are at an increased risk of failure, which can impact worker safety and productivity, and certainly, a company’s bottom-line.

So how can you protect your employees from heat exposure while also ensuring that the work is accomplished on time?

According to OSHA, “The best way to prevent heat-related illness is to make the work environment cooler”. However, the dilemma now becomes how to efficiently and economically cool large, open areas where high ambient outdoor temperatures and heat-generating machinery are factors.

OSHA Touch Safe, Ambient Air temperature

The radiating heat of a running barrel affects the ambient temperature.

Fortunately, the use of industrial insulation on process equipment and piping not only saves money and energy, but also reduces the potential for heat- related illnesses. As insulation is added to systems, the surface temperature of these systems is dramatically reduced. This provides a cooler work environment that yields higher productivity, as workers do not require as many breaks and are less concerned with the potential for burns from hot surfaces. Furthermore, insulation helps reduce the amount of work your machine has to do by decreasing the amount of energy used without sacrificing quality or performance. Learn more about the energy saving benefits of insulation.

The use of UniTherm’s UniVest® and ISOCOVERS Insulation Systems product lines provide easy and efficient ways to save energy and money while creating a cooler and safer work environment. Additionally, these product lines can be purchased online because they now are available in standard “off-the-shelf” sizes, which drastically reduces the time and costs often associated with custom insulation jobs. For all of our heat prevention products, view our online shopping cart here.

UNI-ISO

For additional tips on how to keep your facility cooler and your workforce happy and motivated, click here for more information about preventing heat-related illness.

Share your stories about dangers of heat illness and let us know how you are preparing for the coming summer months on our social media pages:
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Filed Under: Energy Efficiency, Manufacturing, Plastics Industry, Safety Tagged With: energy efficiency, Heat Illness, ISOCOVERS Insulation Systems, lean manufacturing, Personnel Protection, piping, plastics, plastics industry, protect, safety, save energy, thermal insulation, UniVest® Insulation Systems

April 26, 2012 by Kendal White

Pipes, pipes everywhere, but few that you can see: Solutions for underground equipment

We discussed recently the magnitude of the pipeline system [hyperlink] and the benefits we enjoy as a result, so I think it’s worth expanding on what these behemoths must bear in order to serve our shipping needs.

America is home to 2.3 million miles of pipelines that transport petroleum, sewage, slurry water, and ever beer. Envision that for a moment. 2.3 million miles—the American pipeline could wrap around the earth over 80 times.

According to the US Department of Transportation, to match the shipping capacity of even a modest pipeline, we would need “a constant line of tanker trucks, about 750 per day, loading up and moving out every two minutes, 24 hours a day, seven days a week.”

The majority of pipelines carry hazardous liquids or gas and, for safety and sightly-ness, they often reside underground. This means they must withstand enormous pressure as well as the relentless forces of water, ice, soil, and roots. If left unprotected, pipelines can physically crack or corrode over time.

Pipelines are not only vulnerable underground—the process of transferring and installing them has damaging effects as well. Because of potential risks, many oil and gas companies coat their pipes before moving them to the install site.

One company in particular needed to transport a pipeline .6 miles in length. The route to the install site forced the pipeline under a highway and a canal. They applied a standard paint coating and proceeded to drag the pipe several miles underground. The pipe emerged with substantial damage on the outer coating.

.6 miles of pipeline dragged underground

 

Before the next attempt, they applied SolarShell fiberglass laminate as a protective layer. The difference was clear. This time, the pipe emerged with no sign of damage. SolarShell not only reinforced the seams and overlaps, but protected all .6 miles of the pipeline.

SolarShell reinforces seams and overlaps

 

Because SolarShell cures quickly and can be applied by hand without any special equipment, the oil and gas company enjoyed quick turnaround on this project. Plus, the laminate allowed the pipe to flex and bend without cracking, making the install just as easy as the application.

Laminate allows pipe to bend and flex

 

Bend it, drag it, bury it. With a protective layer of SolarShell, our invaluable pipeline system can stay strong. Even if you don’t work with miles of  pipeline, SolarShell can protect the cornerstones of almost any industry. That being said, I’ll leave you with an SAT-style analogy (which hopefully doesn’t conjure up memories of teenage test-day frenzy).

Pipelines : Oil and Gas ::
_______  : Your Industry

Filed Under: Corrosion Prevention, SolarShell Tagged With: coats, damage, engineering, gas, gas companies, install, installed, installs, oil and gas, pipe, pipeline, pipeline transport, pipes, piping, underground, water

March 29, 2012 by Kendal White

Keep the World’s Pipelines in Good Working Order

We are a world on the move.  Transportation is key to our way of life, and I’m not just talking about planes, trains, and automobiles here. Sure we move ourselves all the time, but think about all of the commodities we keep in transit. We send packages, parts, products around the world everyday. From space we probably look like busy worker bees in whirlwinds of constant motion.

The invention of modern vehicles transformed the way we operate in daily life—we revere innovators like Henry Ford and the Wright Brothers for their contributions, but rarely do we recognize how important pipelines are in our society

Pipelines allow us to transport any chemically stable substance. We’ve built pipelines for sewage, slurry water, and even beer. But arguably the most valuable are those transporting fuels. I would venture to say that no one in the oil and gas industry underestimates the value of the pipeline.

Since the 19th century, we have amassed 2.3 million miles of pipelines in the US alone. Compared to other shipping methods, pipelines have lower cost per unit and higher capacity, and they can handle the dirty stuff we don’t really want spilling out into the environment. For this reason, it is absolutely essential that we take good care of our precious pipelines.

This is how SolarShell has entered the oil and gas industry.  The fiberglass laminate is great for repairing steel, concrete, insulation glass, and wood applications, but its capabilities don’t end there. With an infrastructure as massive as the pipeline, we must always be planning ahead. SolarShell is a wonderful way to prevent corrosion and protect against future damage.

SolarShell is resistant to chemicals and thus perfect for protecting pipes. One oil and gas company coated the outside of a large pipe with SolarShell before installing and burying it underground. Pipes protected with SolarShell—whether buried, dragged, or exposed to the elements—show no signs damage.

Pipline coated in SolarShell

Laminate curing in the sun

 

It would be nice if pipes and other important equipment could outlast the relentless forces of Mother Nature, but most of the applications we rely on require extra reinforcement. Luckily, laminates like SolarShell exist for that very reason. What is essential in your industry that could benefit from the added support of SolarShell?

Filed Under: Corrosion Prevention, SolarShell Tagged With: corrosion, damage, energy, fuels, henry ford, infrastructure, massive, oil and gas, petroleum production, pipeline, pipeline transport, pipelines, piping, prevent corrosion, protect, wright brothers

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