
On-highway trucks, buses, and heavy-duty vehicles depend on managing exhaust heat to meet emissions standards, protect cabs and components, and deliver reliable service life. From turbocharged diesels to natural gas powerplants, the exhaust and aftertreatment systems running under a modern Class 8 truck operate above 1,000°F and sit inches from fuel tanks, air lines, and electronics.
On-Highway Insulation Applications
- Diesel engine exhaust manifolds and turbochargers
- DPF, DOC, and SCR aftertreatment systems
- Exhaust downpipes, mufflers, and tailpipes
- EGR coolers and exhaust manifolds
- APU exhaust on sleeper cabs
- Cab firewall and floor thermal protection
Unitherm’s On-Highway Insulation Solutions
Unitherm partners with truck OEMs, fleet operators, body builders, and aftertreatment integrators to deliver durable removable insulation engineered for the on-highway environment. Our covers are templated to specific engine and aftertreatment configurations and built to withstand vibration, road debris, weather, and washdowns.
Our on-highway product line includes high-temperature exhaust insulation rated above 1,800°F, aftertreatment thermal management covers designed to maintain optimal SCR inlet temperatures, acoustic blankets for cab comfort, and abrasion-resistant outer fabrics built for the road.
Key Benefits
- Maintain aftertreatment temperatures for emissions compliance and DEF efficiency
- Protect chassis components, wiring, and air lines from radiant heat
- Reduce cab temperatures and improve driver comfort
- Improve turbocharger response and engine efficiency
- Reusable, removable design simplifies fleet maintenance
Whether you’re an OEM specifying new platforms, an upfitter integrating aftertreatment, or a fleet looking to extend equipment life, Unitherm has the products and engineering experience to support your application. Contact us to get started.
Have more questions? Looking to get a quote? Contact sales@unitherm.com to receive more information about our products or visit shop.unitherm.com to look at our line of standard off the shelf products which can ship in as little as 14 days.