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July 29, 2011 by Kendal White

Energy Efficiency in Plastics Manufacturing


The US Department of Labor reports that the energy management sector has more than doubled in the last two years, with 75% of all jobs in an industrial setting. While energy managers prove a valuable asset to large corporations, many plastics manufacturers with a slimmer budget are tasking current employees with energy related projects.

So how does a non-energy-expert implement energy saving projects? As with any project, the first task lies in evaluating the current situation, researching potential options for improvements, and calculating the potential results of each option.

What are your true energy costs?

With home energy costs, lighting and temperature control usually come to mind as the biggest portion of energy costs. This isn’t the case in plastics manufacturing, according to a recent study focusing on the balance of energy usage in an average plastic plant. Energy consumption for lighting, temperature control and ventilation equate to just over a third of the energy that machines use in most plastics facilities.

While specific energy consumption of machinery varies slightly from plant to plant, there is virtually no difference between the amount of energy consumed in injection and extrusion molding.

A critical first step in any successful energy management plan for a plastics facility is ensuring that machines, which account for 60% of all energy consumption, operate as efficiently as possible.

 

Energy-saving Measures for Extrusion and Injection Molding 

To reduce energy use in extrusion processes, consult with production managers and plant engineers to optimize equipment performance. In many cases optimization of the extruder speed can significantly lower energy usage without impacting end results.

[Read more…]

Filed Under: Manufacturing, Plastics Industry Tagged With: energy conservation, energy efficiency, energy efficiency projects, energy management, plastics, thermal insulation

April 14, 2011 by Kendal White

Energy Management Bootcamp Webinar

Tangram TechnologyWhat are you doing to control and reduce your facility’s energy costs? Energy costs can easily be reduced by up to 30% by implementing various energy conservation projects.

Join us on Tuesday, May 10 at 1:00pm Central as UniTherm hosts Energy Management Bootcamp presented by Dr. Robin Kent. Learn the importance of energy management from a business standpoint and how to educate others on the importance of reducing your company’s environmental footprint. Dr. Kent will also highlight key projects that could improve energy efficiency in your facility and the financial impact they can have on your [Read more…]

Filed Under: Energy Efficiency Tagged With: decrease energy costs, energy conservation, energy consultant, energy management, improve energy efficiency

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UniTherm Insulation Systems

711 Jones St.
Lewisville, TX 75057
Toll Free: 800.657.9542
Phone: 972.436.1401
Fax: 972.436.0112
info@unitherm.com

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